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Vectric is very pleased to announce the release of...

What's New - Toolpaths

Toolpath Visibility

In previous versions of VCarve Pro all toolpaths were automatically made visible in the 3D view when a file was opened, but this behaviour became a problem with version 4.5 because all associated 2D previews were also displayed. This resulted in users having to undraw many of their toolpaths before working on a project, which we felt was unacceptable software behaviour so this has been addressed in version 4.6.

When new toolpaths were calculated in version 4.5 the 2D preview would always be made visible and drawn in the 2D window, and this was also reported by customers to be annoying behaviour. VCarve Pro 4.6 saves the visibility state for toolpaths so when a file is re-opened it behaves in the same way. And the 2D previews are only displayed if the option - Show 2D Previews is switched on

Pocket Machining Enhancements

A totally new Pocket Machining strategy has been developed for version 4.6 that allows stopovers greater than 50% to be used. When stepovers greater than 50% are used small ‘Tails’ (see images below) are automatically added to corner regions of toolpaths. The ‘Tails’ ensure the cutter removes all unwanted material as quickly as possible and typically reduces cutting times by at least 20% - 30%.

The Tails are automatically added to Pocket and Flat Bottom VCarving / Engraving toolpaths. Pocket machining toolpaths were previously limited to a maximum stepover of 50% of the cutter diameter, to ensure material was not left in corner regions on projects. This resulted in unnecessarily long machining times when machining soft materials. It is important to note that stepover distance is often controlled by the material being machined and the type of cutter being used. Hard / Tough materials usually require smaller stopovers whereas softer materials can often take advantage of the larger stopovers available in VCarve Pro 4.6.

Profile Machining Enhancements

The Profile Machining toolpath strategy has been enhanced to include new options for, Adding Tabs when machining On open and closed shapes Machining to the Left or Right of Open vectors and including Tabs with Ramp moves

This option to automatically compensate for the cutter radius on the Left or Right side of shapes is perfect for projects such as head-boards, where a curved profile maybe needed across the top of a sheet of material without cutting around the complete shape. When Profile machining On selected vectors the Cut Direction now controls whether the cutter starts at the start node or at the opposite end of open shapes. Conventional cutting along an Open shape starts at the start point Climb cutting along an Open shape starts at the End point and cuts back to the start point.

 
 

Previous features added in VCarve Pro 4.5

Although the high quality colour shaded 3D Toolpath preview options in VCarve Pro give fantastic results that are perfect for printing and customer approvals etc. It can sometimes be difficult to determine whether a toolpath is cutting Outside / Inside / On a line. The New 2D Preview options show exactly where toolpaths will cut relative to the vectors.

The 2D preview can be selected to draw the vector lines to represent the centre point of the cutter or to show in solid colour the complete area that the cutter represents relative to the vectors. This shows where the cutter will leave material on the job – for example leaving fillets in corners that the cutter cannot get into.

2D Wireframe Toolpath Preview
The Wireframe 2D Toolpath shows arrows to indicate the cutting direction and can be used to preview all calculated toolpaths in the 2D window.

 
 
Raster Pocket Toolpath
Offset Pocket Toolpath
 
  2D Solid Toolpath Preview
The solid 2D Toolpath preview shows exactly where material will be removed and instantly shows where material will be left because the cutter is too large to fit through the selected vectors.

The visibility of 2D toolpath previews is controlled using the Toolpath List Manager to display or hide any calculated toolpaths in the 3D window.



Auto Open 3D View

A new option has been added that enables the 2D view to remain open after calculating toolpaths, instead of automatically opening the 3D view, which is the way previous versions of the software behaved. This is quite useful for experienced users who may be calculating multiple toolpaths and don’t always wish to keep the 3D view.

 



Previous features added in VCarve Pro 4

Lead In and Out options

Lead In and Out moves that ensure the highest quality edges are machined on components can be added to Profile (Outside & Inside) toolpaths.

Lead moves can be specified as either Linear Angled or Tangential Circular moves. To help reduce dwell marks by starting plunge moves off the component edges.

Control over the Entry or Start Point where the cutter leads onto the component is very easy to specify. Simply set the Start Node at the required position.

An Overcut Distance can be used to run the cutter past the initial start point to help avoid marks being left by the cutter.


 

3D Ramp Moves

Ramp moves that reduce loading on the cutter and Z axis of the machine can now be added to Profile and Pocket machining toolpaths.

Ramping the cutter into the material significantly improves cutter life! Plunging vertically into material results in heat build up around the cutter and this can result in blunt cutters.

Ramping moves can be limited to the lead in region of a toolpath to stop the component edge from being marked. Or specified by distance, angle or over the complete perimeter of the component profile.

 

Import Cut3D Files

Files from Cut3D can now be imported and positioned inside VCarve Pro in the same way that PhotoVCarve and VA3D Machinist can.

This means that toolpaths from your own 3D models such as STL, 3D DXF, 3D Studio and ShopBot Probe scans etc. can now be imported and combined with VCarve Pro projects.

Aligning 3D clipart designs with conventional 2D and VCarving Toolpaths is now very simple and straightforward. No more guessing where a 3D model will be machined on a component!

Imported Cut3D toolpaths can be Copied, Rotated and Mirrored for projects that require matching / facing panels etc.

 

Toolpath Sequencing

The Toolpath Sequencing has been updated to reduce the time spent running above the material in 'fresh-air'. The link moves between each region of a toolpath are optimized to minimize the cutting times.

20%+ Reductions in machining times are quite typical for many vcarved projects.


Recalculating all the Toolpaths
automatically is a huge time saver! So often after preparing a design, you find that the material is to small or the origin is in the wrong place. In version 3 you had to manually open and recalculate all the toolpaths.

Raster Pocket Machining strategy gives more control with options to Ramp the cutter into the material and a final clean-up pass to ensure perfect edge quality.

Additional Cutter shapes can now be added to the Tool Database. Making it easier to design, preview and machine projects using the available tooling.

 

 


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